Jeep Cherokee (XJ): Adjustments. Specifications. Special tools
SHIFT LINKAGE ADJUSTMENT (1) Shift transfer case into 4L position.
(2) Raise vehicle.
(3) Loosen lock bolt on adjusting trunnion (Fig.
87).
(4) Be sure linkage rod slides freely in trunnion.
Clean rod and apply spray lube if necessary.
(5) Verify that transfer case range lever is fully
engaged in 4L position.
(6) Tighten adjusting trunnion lock bolt. (7) Lower vehicle
1 - TRANSFER CASE SHIFT LEVER SHAFT TORQUE DESCRIPTION TORQUE Plug, Detent . . . . . . . . . . 16-24 N·m (12-18 ft. lbs.) NV231
Adjustments
Fig. 87 Shift Linkage
2 - SEAL
3 - TRANSFER CASE SHIFT LEVER ASSEMBLY
4 - FLOORPAN
5 - TRUNNION LOCK BOLT
6 - SHIFT ROD
7 - ADJUSTING TRUNNION
8 - TORQUE SHAFT BRACKET
9 - RANGE LEVER
10 - TORQUE SHAFT ROD
11 - TORQUE SHAFT
12 - LINKAGE BRACKETSpecifications
Plug, Drain/Fill . . . . . . . 20-34 N·m (15-25 ft. lbs.)
Bolt, Front Brg. Retainer . . . . . 21 N·m (16 ft. lbs.)
Bolt, Front Brg. Retainer . . . . . 21 N·m (16 ft. lbs.)
Bolt, Case Half . . . . . . . . 27-34 N·m (20-25 ft. lbs.)
Nut, Front Yoke . . . . 122-176 N·m (90-130 ft. lbs.)
Nut, Range Lever . . . . . . 27-34 N·m (20-25 ft. lbs.)
Bolt, Rear Retainer . . . . 35-46 N·m (26-34 ft. lbs.)
Nuts, Mounting . . . . . . . 35-47 N·m (26-35 ft. lbs.)
Switch, Indicator . . . . . . 20-34 N·m (15-25 ft. lbs.)Special tools
Other materials:
Disassembly and assembly. Cleaning and inspection
Disassembly and assembly
Standard differential
DISASSEMBLY
(1) Remove the ring gear.
(2) Using a suitable roll pin punch, drive out the
roll pin holding pinion gear mate shaft in the differential
case (Fig. 67).
(3) Remove the pinion gear mate shaft from the
differential case and the pinio ...